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Checking THE brake grizzly fluid level ace the machine on a level surface.
Installing THE rear brake lever stall: Handlebar switch 1 Rear brake lever Lever bracket 2 note: Install the lever bracket as shown.
The chart instructs you to round off 8 to 10 at the hundredth place.
O-ring 3 New installing THE cylinder head cover.Apply: Sealant (Quick Gasket ) 1 (to the mating surfaces of the cylinder head and cylinder head cover) Sealant (Quick Gasket) 1: grizzly P/N.1 Park brake light switch 2 On-command four-wheel drive switch and differential gear lock switch lead grizzly 3 Headlight lead 4 Coolant reservoir breather hose 5 Differential gear case breather hose 6 Fan motor breather hose 7 Main switch lead 8 Auxiliary DC jack lead.2.Disconnect: Battery owners leads caution: First disconnect the negative lead 1, then disconnect the positive lead.Order Nm (1.0 m grizzly kg,.2 yamaha ft Ib) Job name/Part name Removing the primary and secondary sheave Front fender Rear fender Right footrest boards Air duct assembly Drive belt cover Rubber gasket Bearing housing Dowel pin Primary sheave assembly V-belt Qty 4 - 51 Remarks.Electric starting system * arter motor Connect the battery positive terminal 1 and starter motor cable 2 using a jumper lead.Compression pressure (with oil introduced into cylinder) Reading Diagnosis Higher than without oil Worn or damaged pistons Same as without oil Defective ring(s valves, cylinder head gasket or piston is possible.Sheave spring compressor YM-04134 This tool is needed when removing or installing the secondary sheave spring.Stall: Oil filter bolt 23 Nm (2.3 m kg, 16 ft lb) changing THE differential gear OIL CHK ADJ.OFF yamaha ON j P 9-9 r (black) Y Br (black) i Y Br Br Br/L f B B h Y L a b B R/W push d R/W R/ c R/W 4 e Br/L R Br Br/ R e R/Y R/Y Br/r/L Br (black).
1 1 1/2 1 1 Refer to assembling THE starter motor.
2 Air filter element cap 3 Air filter element caution: Never operate the manual engine with the air filter element removed.
Caution: Before installing and manual torquing the crankcase holding bolts, be sure to check whether the transmission is functioning properly by manually rotating the shift cam in both directions.
4 express 10 Nm (1.0 m kg,.2 ft Ib) E power 4 4 4 E 4 4 4 E Order sony 1 2 3 4 Job name/Part name Removing the crankcase bearing Crankshaft and oil pump Transmission Middle drive/driven shaft O-ring/collar Oil seal Bearing retainer Bearing Qty.Piston pin puller: P/N.Move: Rear brake master cylinder cover 1 eck: Brake fluid level Fluid level is under lower level line 1 Fill.Turning in Idling speed becomes higher.8 - 15 front AND rear brakes chas front brake master cylinder Order Job name/Part name Removing the front brake master cylinder Brake fluid On command four-wheel drive switch Brake fluid reservoir cap Brake fluid reservoir diaphragm Brake lever Union bolt Copper washer Brake hose.Be sure not to pinch the hose.Caution: yamaha Do not let the compound enter the gap between the valve stem and the guide.YM-04062 move: Nut 1 Washer Coupling gear 2 note: Use the coupling gear/middle shaft tool 3 to hold the coupling gear.Bolt Set YU-01083-A Slide hammer bolt (M6 weight/set These tools are used to remove the rocker arm shaft.Checking THE constant velocity joint eck: Double off-set joint spline Ball joint spline Shaft spline Wear/damage Replace.YU-90050 Adapter 4: P/N.Install installing THE middle drive shaft.Tighten: Nut (middle drive pinion gear) 1 New.Checking THE rear brake disc eck: Brake disc Galling/damage Replace.engine removal ENG 4 Order 8 Job name/Part name Air duct assembly 3 Qty 1 Remarks For installation, reverse the removal procedure.Move: Seat sony Battery holding bracket Battery lead cover Refer to seat, carriers, fenders AND fuel tank.